Turnkey
As a point of contact for all challenges in constructing systems for bulk solids processes, we provide you with complete solutions with services from a single source. This saves you the effort of coordinating various partners and prevents internal disharmony:
- Module production, packaging unit
- Automation and control solutions
- PLC and PCS programming
- Visualization of plants/systems
- Pressure tests and functional tests, welding design tests
- Documentation and instructions
- Assembly and initial operations
- CE labeling
- Validation and qualification in accordance with GMP and FDA
Engineering
Our turnkey solutions comprise extensive engineering services:
Conceptual Engineering
- Project definition for bulk solids systems
- Development of procedural concepts
- Tests and experiments in the technical center
- Evaluation of scale-up risks
- Efficiency calculation
- Basic scheduling
Basic Engineering
- Detailed descriptions of procedures
- Procedural rough dimensioning
- Layout/installation plans
- Cost estimates
Detail Engineering
- Specifying and requesting equipment and components
- Creating P&ID diagrams
- CAD system planning in 3D
- Pipework planning
- Steelwork planning incl. static
- Detailed construction and creation of production diagrams
- Installation planning
- Instrumentation
- Planing of technology for controlling, measuring, regulating and automation
- Parts lists with excerpts of materials lists
Installation
- Specially trained personnel with SCC (Safety Certificate Contractors) certificate
- Installation planning
- Planning of electrical installations incl. control programming
- Installing and adjusting of components to systems/machines on sitet
- Leading installation teams (supervision) for jobs on large construction sites and complex systems
Delivery/initial operations
- Customized packaging units for hard-to-reach installation sites or set-up locations
- Unloading and transportation to the installation site. Tailored transportation aids or packaging can also be produced as required
- Detailed packaging planning incl. creation of packing lists are completed for international shipping depending on customs guidelines
- Completion of customs transactions as well as the organization of international deliveries as needed
- Initial operation on both mechanical and electric terms
Training/instruction
- Expert training and instruction for the personnel operating the system – both theoretical and practical.
- Creation of training documentation and presentations
